Magnetic ferrous trap used in the paper and pulp industry
PROJECT INFO
PROJECT DATE:
23 – 5 – 2023
CLIENT COUNTRY:
Vietnam
PRODUCT NAME:
Magnetic Ferrous Trap Separator
CATEGORY:
Trap Magnets Separator
END DATE:
23 – 6 – 2023
Case Study: Magnetic Ferrous Trap for a Packaging Paper Manufacturer
Transforming Cooling Water Purity: Our Magnetic Ferrous Traps for a Top Southeast Asian Packaging Paper Manufacturer
# Client Overview
Imagine being the top packaging paper manufacturer in Southeast Asia, renowned for impeccable quality and nearly four decades of industry dominance. Even the most successful companies face challenges, and when this prestigious company found ferromagnetic impurities threatening their cooling water system, they knew they needed the best solution. That’s when they turned to us at SINONEO MAGNETS.
# Client’s Challenge
The client was facing a real challenge with ferromagnetic contaminants in their cooling water system. These contaminants were causing all kinds of issues, from equipment damage to reduced operational efficiency and even product quality issues. The client needed a robust, reliable solution that could handle high temperatures and pressures without compromising performance.
# Our Solution
On May 9, 2023, they reached out to us through our website via Skype. We listened carefully and proposed a tailored solution: six 316 stainless steel magnetic ferrous traps. Here’s what we offered:
Material: 316 stainless steel with durable silicone gaskets
Temperature Resistance: Up to 100 degrees Celsius
Pipe Sizes and Flow Rates:
– DN200, flow rate of 10 cubic meters per minute
– DN125, flow rate of 5 cubic meters per minute
Pressure Rating: PN16 flange, handling pressures above 8 bar
Surface Magnetic Strength: A powerful 12,000 Gauss
# Implementation
After two weeks of intense collaboration and refinement, we were thrilled to receive the client’s order. We were so excited to get started! We put 100% effort into creating the perfect solution. In just 30 days, we completed the production of the ferrous magnetic traps, each one designed to the client’s exact specifications and tested to ensure peak performance.
# Results
The installation of our magnetic ferrous traps in their cooling water system yielded remarkable results.
1. Extended Equipment Lifespan: Our traps effectively removed metal contaminants, drastically reducing the risk of equipment damage and extending machinery life, thereby lowering maintenance costs.
2. Unmatched Product Quality: By ensuring the purity of their cooling water, we helped the client maintain their high standards, ensuring their packaging paper remained top-notch.
3. Enhanced Operational Efficiency: Our high-strength magnetic traps enabled the client to maintain uninterrupted and efficient operations, even under extreme conditions.
# Conclusion
This case study exemplifies our dedication to providing innovative magnetic filtration solutions. By delivering custom-designed, high-performance magnetic ferrous traps, we addressed the client’s need to eliminate ferromagnetic contaminants from their cooling water system. Our solution not only protected their equipment and preserved their product quality but also enhanced their operational efficiency.
This success story underscores our ability to tackle complex industrial challenges with precision and ingenuity, affirming our role as a trusted partner in the magnetic solutions industry.
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