Magnetic Solutions for Glass Purity: A Success Story in the Glass Industry
PROJECT INFO
PROJECT DATE:
13 – 6 – 2023
CLIENT COUNTRY:
Middle East
PRODUCT NAME:
Easy Clean Magnetic Grates
CATEGORY:
Grid and Grate Magnets
END DATE:
28 -6 – 2023
Transforming Glassware Production: A Journey of Quality and Efficiency with SINONEO MAGNETS
How Easy Clean Magnetic Grates Revolutionized Raw Material Filtration for Glassware Producers?
Background
In the heart of the Middle East, a leading glassware producer faced a significant challenge: maintaining the purity of their raw materials. Fine iron particles were contaminating their glass, leading to subpar product quality and production inefficiencies. Here is the story of how they transformed their operations by partnering with SINONEO MAGNETS.
The Beginning: Identifying the Problem
On May 6, 2023, the glassware producer contacted us through our website. They needed a solution to filter fine iron particles from their raw materials. These contaminants were not only affecting the aesthetic quality of their glassware but also causing equipment wear and increasing production costs. The client required a robust, easy-to-clean magnetic filtration system that could withstand temperatures up to 80°C.
Seeking a Solution
Our team at SINONEO MAGNETS understood the urgency and the specific requirements of the client. We scheduled a series of discussions to gather detailed information about their production process and the exact nature of the problem. Through these conversations, we identified the key needs:
- Temperature Resistance: The system had to operate at temperatures up to 80°C.
- Dimensions: The magnetic rods needed to fit within a 300x300x40mm outer frame.
- Ease of Cleaning: Quick and efficient cleaning was essential for continuous operation.
- Magnetic Strength: The system needed to generate a magnetic field of 12,000 Gauss.
Proposing a Custom Solution
We proposed an Easy Clean Magnetic Grate system tailored to their needs. Initially, the client requested magnetic rods with a diameter of 32mm. However, our engineers suggested a more cost-effective solution: reducing the rod diameter to 25mm. This adjustment would still achieve the required 12,000 Gauss magnetic strength while significantly lowering the overall cost.
Collaboration and Customization
Over the next month, we worked closely with the client to finalize the design. We provided detailed drawings and specifications, ensuring that every aspect of the system met their requirements. The client was impressed by our attention to detail and agreed to proceed with the modified design.
Testing Phase: Verifying the Solution
We manufactured two sample units and delivered them to the client within 15 days. The glassware producer installed the Easy Clean Magnetic Grates in their production line and conducted extensive tests. The results were remarkable:
- Effective Filtration: The magnetic grates successfully removed fine iron particles almost 100% from the raw materials.
- Improved Product Quality:The purity of the glassware increased, leading to higher customer satisfaction.
- Enhanced Efficiency: The production process became smoother, reducing downtime and maintenance costs. Production costs were reduced by 20% due to the elimination of particle-related defects.
Transformation: Setting a New Standard
Based on the outstanding performance of the sample units, the client placed multiple orders for additional Easy Clean Magnetic Grates. The integration of our magnetic filtration system has set a new standard for quality and efficiency in their production process.
A Brighter Future
The partnership between SINONEO MAGNETS and the Middle Eastern glassware producer is a testament to the power of collaboration and innovation. By addressing the root cause of their production challenges, we have helped them achieve significant improvements in product quality and operational efficiency.
If you are facing similar challenges in your production process, whether in the glass industry or any other sector requiring high-quality magnetic filtration, we invite you to contact SINONEO MAGNETS. Our team of experts is ready to provide custom solutions that will transform your operations. Reach out to us today to discover how we can help you achieve excellence in your manufacturing process.
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