Case Study: Magnetic Ferrous TrapS for Resin Chemical Industries
PROJECT INFO
PROJECT DATE:
20 – 12 – 2023
CLIENT COUNTRY:
Middle East
PRODUCT NAME:
Magnetic Ferrous Traps Filter
CATEGORY:
Trap Magnets Separator
END DATE:
28 -1 – 2024
Enhancing Industrial Efficiency: SINONEO MAGNETS’ Solution for a Middle Eastern Polymers and Resins Manufacturer
A Satisfied Customer’s Testimonial: The Magic of Sinoneo Magnetic Ferrous Traps Filter
“ This is a Sincere Letter!
You can see that a company’s transformation often begins with the decision it makes.
Last year, they were a polymer and resins manufacturer struggling with equipment damage and product quality issues.
Now, their factory runs smoothly, with significantly improved product quality and operational efficiency.
What made this rapid change possible? What decision did they make?
Please hear him out…“
Dear Friends,
Hello, my name is Mouzzam, and I am the Operations Manager at a Polymers and Resins manufacturer in Middle Eastern. You may have heard of us, or you may not have, but it doesn’t matter. If you read this story in its entirety, it might just change your factory and business.
The Problem and the Challenge
On Novermber 22, 2023, we sent an email to SINONEO MAGNETS inquiring about magnetic ferrous traps. At the time, our cooling water system was plagued with iron magnetic impurities, causing frequent equipment failures and severely affecting product quality. Our production line was almost always down for maintenance, which was very frustrating.
In the email, we detailed our problem and specified our needs: we required eight 316 stainless steel liquid trap magnets (magnetic ferrous traps) capable of withstanding temperatures up to 120°C, suitable for two pipe sizes:
– 4-inch model: flow rate of 200 m³/hr
– 3-inch model: flow rate of 25-100 m³/hr
Additionally, these filters needed to meet the SORF Class 150# standard, withstand pressures above 8 bar, and be equipped with silicone O-rings.
The Solution
Upon receiving our email, the SINONEO MAGNETS team responded promptly and engaged in detailed discussions with us. They not only understood our needs but also provided the following support:
– Technical Drawings: SINONEO MAGNETS provided detailed CAD drawings showing the design and installation method of the filters. These drawings helped us better understand the product structure and ensure compatibility with our system.
– Photos of Similar-Sized Products: To give us a clearer idea of the product’s appearance and size, SINONEO MAGNETS provided photos of similar-sized liquid trap magnets. These photos helped us visualize the product before placing the order.
– Customized Recommendations: The technical team at SINONEO MAGNETS offered customized solutions based on our specific requirements. They explained how each filter would meet our temperature, pressure, and flow rate needs.
After a month of communication, we finalized the order. Impressively, SINONEO MAGNETS completed the production and testing of all filters within 28 days and delivered them on time.
Why the 28-Day Lead Time Was Crucial
If SINONEO MAGNETS had not shipped the goods before their Chinese New Year holiday, there would have been at least a 15-day delay in receiving the shipment. This would have meant that our production line would continue to suffer from the issues caused by iron magnetic impurities, affecting both productivity and product quality. SINONEO MAGNETS’ ability to deliver within such a short timeframe helped us avoid this significant risk.
Implementation Process
The installation of the magnetic ferrous trap went smoothly. The products were well-designed and easy to install, and our technicians completed the installation quickly. After installation, we immediately tested the system to ensure everything was working as expected.
Magnetic Ferrous Trap Evaluation
In addition to the efficient delivery and outstanding performance, the products from SINONEO MAGNETS impressed us with their appearance, packaging, and performance:
– Appearance: The surface of the magnetic ferrous traps are mirror-polished, smooth, and beautiful, like a piece of art. The 316 stainless steel material ensured high durability and corrosion resistance, giving a professional and attractive look.
– Packaging: SINONEO MAGNETS treated each product as a precious item. Each magnetic ferrous traps filter was individually and carefully packaged with multiple layers of protection to ensure it arrived undamaged.
– Performance: Before shipping, SINONEO MAGNETS provided product photos and a video measuring the magnetic strength, which showed the magnetic ferrous trap filters had a magnetic strength of 12,000 Gauss. In actual use, the filters exceeded our expectations. They efficiently removed iron magnetic impurities and operated stably even at high temperatures. The strong magnetic field ensured effective impurity capture, significantly reducing the need for equipment maintenance.
Results and Impact
After installing the magnetic ferrous trap(liquid trap magnets), our factory underwent a dramatic transformation:
– Reduced Downtime: The removal of iron magnetic impurities significantly reduced equipment maintenance frequency, leading to more stable production lines.
– Improved Product Quality: The purity of our products improved dramatically, no longer affected by impurities.
– Enhanced Operational Efficiency: The efficiency of the cooling water system increased, making the entire production process smoother and more reliable.
Specific Case Results
– Reduced Downtime: Before installing the magnetic ferrous trap, our production line had an average downtime of 10 hours per month. After installation, downtime was reduced to less than 2 hours per month.
– Improved Product Quality: The iron magnetic impurity content in our products dropped from 0.05% to 0.01%, resulting in a significant improvement in product quality.
– Enhanced Operational Efficiency: The efficiency of the cooling water system increased by 20%, and overall production efficiency improved by 15%.
My Recommendation
If you are also facing similar issues with iron magnetic impurities or looking to improve your factory’s operational efficiency, I strongly recommend contacting SINONEO MAGNETS. Their professionalism and deep understanding of customer needs will bring you unexpected benefits. SINONEO MAGNETS not only provides high-quality products but also offers excellent service and support, ensuring the success of your project.
If you have any questions or need more information, please feel free to contact SINONEO MAGNETS. I believe they will provide you with the same outstanding service they provided us.
Sincerely,
Mouzzam
Operations Manager
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